Automatic Brazing Machine for Diamond Saw Blade Precise Brazing/Welding Segment

Kunshan Mountain Automation Equipment Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and marketing of automation equipment in the industry of DIAMOND TOOLS. Over the years, SHMOUNTAIN has researched and developed a series of automation equipment together with experts and professors from Northeastern University, and won tens of national patents in which many
patents have filled up the blank in the industry of diamond tools and taken the lead in the world.
Our Automatic machines series including:

Meanwhile, SHMOUNTAIN undertakes the customization of various kinds of non-standard equipment.
In the business philosophy of Quality First, Customer Supreme, SHMOUNTAIN constantly introduces advanced technologies and production management philosophy at home and abroad by virtue of exquisite technologies in the automation field of diamond tools, and individually designs and anufactures diamond tool automation equipment for customers; therefore, SHMOUNTAIN have been recognized by many famous manufacturers in China and woldwild, and established a good long-term cooperative relationship with them. A series of SHMOUNTAIN diamond tool automation equipment have been well received by some international customers; SHMOUNTAIN products are sold to China, Italy, USA, Thailand and other Southeast Asian countries, Iran and other countries. During constant rapid development, we has taken many first places of whole world diamond tool automation equipment in the industry.
 

MBS-2-1 Automatic Brazing Machine for big saw blade

High frequency automatic machine for brazing the diamond segment on blank.

Diameter of saw blade 400~2200mm.

High frequency automatic machine for brazing the diamond segment on blank, for saw blade diameter 400-2200mm.

MITSUBISHI PLC, AIRTAC cylinder, Schneider low volage electric components or customer required brand

HMI + computer modification system+ alarm system+ PLC control

Touch screen: Easy Storing and Setting of brazing conditions such as brazing time/termperature, segment number, cooling time and so on

Language: Chinese and English (other language option)

Locking and spinning structure to lock the black and spinning

Belt conveyor for segments transport

Photoelectric sensor for tooth division

Gripper : Auto take segment and precise segment position, drived by servo motor

Silver & flux structure to feed silver and flux

Water cooling + air cooling system

High frequency heating induction: as choice

Cooling chiller: as choice

POWER SUPPLY	220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION	<8 KW for machine, not including heating induction and water chiller
AIR PRESSURE	0.4-0.6 MPa
SAW BLADE DIAMETER	400-2200mm
BRAZING CONTROL MODE:	Time control + Infrared thermometry control
BRAZING TIME & COOLING TIME:	Adjustable
NO OF SEGMENTS:	Auto setting
SILVER SOLDER&FLUX:	Auto feeding
TOOTH DIVISION MODE:	Photoelectric division for small blade drive by motor Mechanical division for big blade
OVERALL DIMENSION	LxWxH  1560MM*1200MM*2600MM
WEIGHT	Approx. 800kgs
PRODUCTIVITY	Silver Solder  25-45 Mins/Blade (Based on Ф1600mm)